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documents:de4000:de4000install [2022/01/25 13:04]
twebster [7.3 ] 		documents:de4000:de4000install [2022/01/25 15:10] (current)
twebster [8.2 Default 32-bit registers]
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 ground, and power supply minus MUST be at the same potential as PWR- and ground, and power supply minus MUST be at the same potential as PWR- and
 GND wires on the Terminal Module. GND wires on the Terminal Module.
-DO NOT ground this device directly to the ignition system common coil ground.+ 
 +**DO NOT** ground this device directly to the ignition system common coil ground.
  
 <html> <html>
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 </p> </p>
 </html> </html>
-==== - ==== +==== - Hardware Safety Connection (HSC) ==== 
-Hardware Safety Connection (HSC)+
 The Hardware Safety Connection on the Terminal Module, when connected The Hardware Safety Connection on the Terminal Module, when connected
 to the Controller Module, acts as an independent shutdown signal from any to the Controller Module, acts as an independent shutdown signal from any
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 a low voltage 5VDC signal. a low voltage 5VDC signal.
  
-==== - ==== +==== - INPUT SENSOR WIRING ==== 
-INPUT SENSOR WIRING+
 Each Terminal Module contains up to 32 sensor inputs. The sensor wire leads Each Terminal Module contains up to 32 sensor inputs. The sensor wire leads
 connect to the pluggable terminal blocks on the Terminal Module. The input connect to the pluggable terminal blocks on the Terminal Module. The input
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 for multiple Terminal Modules, the board number is shown first, then the channel number separated by a colon. For example, channel 15 on terminal board for multiple Terminal Modules, the board number is shown first, then the channel number separated by a colon. For example, channel 15 on terminal board
 1 is shown as: T1:IN15. 1 is shown as: T1:IN15.
 +
 All unused inputs on the Terminal Module must have a shunt jumper in place. All unused inputs on the Terminal Module must have a shunt jumper in place.
 Each input has a 4-position mechanical switch located on the Terminal Module Each input has a 4-position mechanical switch located on the Terminal Module
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 === - DISCRETE SENSOR INPUT WIRING === === - DISCRETE SENSOR INPUT WIRING ===
-# Normally-open (N/O) sensor switches are wired with one wire to the IN++ 
 +● Normally-open (N/O) sensor switches are wired with one wire to the IN+
 terminal of the respective sensor number and the other to engine ground terminal of the respective sensor number and the other to engine ground
 which should be the same as power minus (−). A shunt jumper must be which should be the same as power minus (−). A shunt jumper must be
 connected from the (INx+) terminal to the (INx-) terminal for normally-open connected from the (INx+) terminal to the (INx-) terminal for normally-open
 sensors. (See wiring diagrams). sensors. (See wiring diagrams).
-# Normally-closed (N/C) sensor switches are wired with one wire to the (INx+)+ 
 +● Normally-closed (N/C) sensor switches are wired with one wire to the (INx+)
 terminal and the other to the (IN-) terminal of the respective sensor number. Note that the shunt jumper must be removed. terminal and the other to the (IN-) terminal of the respective sensor number. Note that the shunt jumper must be removed.
 +
 Use a wire size between 16 AWG (max.) and 24 AWG (min.) to connect Use a wire size between 16 AWG (max.) and 24 AWG (min.) to connect
 the sensor switches to the terminal strip connector. Strip the insulation the sensor switches to the terminal strip connector. Strip the insulation
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 however, wires should be protected from damage by running them in a protective conduit or in sheaths where appropriate. In addition, it is essential however, wires should be protected from damage by running them in a protective conduit or in sheaths where appropriate. In addition, it is essential
 that the following practices be adhered to: that the following practices be adhered to:
 +
 A. Never run sensor wires in the same conduit with ignition wiring or A. Never run sensor wires in the same conduit with ignition wiring or
 other high energy wiring such as the AC line power. other high energy wiring such as the AC line power.
 +
 B. Keep secondary wires to spark plugs and other high voltage wiring at B. Keep secondary wires to spark plugs and other high voltage wiring at
 least eight inches (200mm) away from sensor and sensor wiring. least eight inches (200mm) away from sensor and sensor wiring.
-C. Sensor switches may be connected to any passive device using contacts such as standard switch gauges, pressure or level switches. DO + 
-NOT connect sensor leads to any voltage producing element.+C. Sensor switches may be connected to any passive device using contacts such as standard switch gauges, pressure or level switches. **DO NOT** connect sensor leads to any voltage producing element. 
 D. In the case of a field conversion, where sensors have previously been D. In the case of a field conversion, where sensors have previously been
 used with Murphy tattletales, it is recommended that the sensors be used with Murphy tattletales, it is recommended that the sensors be
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 contacts may be burned or pitted from past exposure to ignition contacts may be burned or pitted from past exposure to ignition
 system primary voltage. It is advisable to replace such sensors. system primary voltage. It is advisable to replace such sensors.
 +
 E. If it becomes necessary to check sensor switch to panel wiring with E. If it becomes necessary to check sensor switch to panel wiring with
 an ohmmeter or other checker, first DISCONNECT the plug-in terminal an ohmmeter or other checker, first DISCONNECT the plug-in terminal
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 from vibration, abrasion, or liquids in conduits. In addition, it is essential that from vibration, abrasion, or liquids in conduits. In addition, it is essential that
 the following practices be adhered to: the following practices be adhered to:
 +
 A. Never run sensor wires in the same conduit with ignition wiring or A. Never run sensor wires in the same conduit with ignition wiring or
 other high energy wiring such as AC line power. other high energy wiring such as AC line power.
 +
 B. Keep secondary wires to spark plugs and other high voltage wiring at B. Keep secondary wires to spark plugs and other high voltage wiring at
 least eight inches (200mm) away from sensor and sensor wiring. least eight inches (200mm) away from sensor and sensor wiring.
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 connect to the terminal module. Use stranded thermocouple wire having a connect to the terminal module. Use stranded thermocouple wire having a
 moisture-resistant insulation such as PVC. For higher ambient temperatures,  moisture-resistant insulation such as PVC. For higher ambient temperatures, 
-DE-4000 II 11-19 +Teflon or B-fiber insulated thermocouple wire is recommended. To ensure that
-All rights reserved © ALTRONIC, LLC 2019 15 +
-Teflon or B-fibre insulated thermocouple wire is recommended. To ensure that+
 an accurate signal is transmitted to the device, avoid any added junctions, an accurate signal is transmitted to the device, avoid any added junctions,
 splices and contact with other metals. On unused channels, leave the shunt splices and contact with other metals. On unused channels, leave the shunt
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 abrasion, or liquids in conduits. In addition, it is essential that the following abrasion, or liquids in conduits. In addition, it is essential that the following
 practices be adhered to: practices be adhered to:
 +
 A. Never run sensor wires in the same conduit with ignition wiring or A. Never run sensor wires in the same conduit with ignition wiring or
 other high energy wiring such as AC line power. other high energy wiring such as AC line power.
 +
 B. Keep secondary wires to spark plugs and other high voltage wiring at B. Keep secondary wires to spark plugs and other high voltage wiring at
 least eight inches (200mm) away from sensor and sensor wiring. least eight inches (200mm) away from sensor and sensor wiring.
Line 803: Line 814:
 monitoring the engine flywheel or other rotating gears. Each speed input is monitoring the engine flywheel or other rotating gears. Each speed input is
 protected from mis-wires of up to 200 volts max. protected from mis-wires of up to 200 volts max.
 +
 The RPMx- terminals are common to DC-. Connect the speed input to the The RPMx- terminals are common to DC-. Connect the speed input to the
 terminals marked RPMx+ and RPMx-. Altronic magnetic pickups or Hall effect terminals marked RPMx+ and RPMx-. Altronic magnetic pickups or Hall effect
 pickups are typical sources for RPM measurement. pickups are typical sources for RPM measurement.
-# MAGNETIC PICKUP – Connect the two wires from the 691118 series or+ 
 +● MAGNETIC PICKUP – Connect the two wires from the 691118 series or
 similar magnetic pickup to the module at terminals RPMx+ and RPMx- using cable assembly 693104 series. similar magnetic pickup to the module at terminals RPMx+ and RPMx- using cable assembly 693104 series.
-# HALL EFFECT PICKUP – Connect the three wires from the 791050 series+ 
 +● HALL EFFECT PICKUP – Connect the three wires from the 791050 series
 Hall effect pickup to the module at terminals RPMx+, RPMx-, and a +5 volt Hall effect pickup to the module at terminals RPMx+, RPMx-, and a +5 volt
 source using cable assembly 593050 series. Connect pickup cable wire B source using cable assembly 593050 series. Connect pickup cable wire B
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 keypad to the Controller Module. Wire each connection from the Controller keypad to the Controller Module. Wire each connection from the Controller
 Module to the Display Module as follows: Module to the Display Module as follows:
-# STOP (+) to STOP (terminal 7) + 
-# RESET (+) to RESET (terminal 8) +● STOP (+) to STOP (terminal 7)\\ 
-# START (+) to START (terminal 9) +● RESET (+) to RESET (terminal 8)\\ 
-# STOP (-) to MINUS(-) (terminal 10)+● START (+) to START (terminal 9)\\ 
 +● STOP (-) to MINUS(-) (terminal 10)\\ 
 The STOP, RESET, and START inputs on the Controller Module can also be The STOP, RESET, and START inputs on the Controller Module can also be
 connected to normally-open, momentary panel-mounted dry contact switches. connected to normally-open, momentary panel-mounted dry contact switches.
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 activated when switched to (-).  activated when switched to (-). 
  
 +<html>
 +<p style="background-color:#3366ff; color:white; text-align:CENTER;">
 +<b>NOTE</b>: One minus (-) connection
 +only is required from the Controller
 +Module to the Display Module; all
 +(-) connections on the Controller
 +Module are common.
 +
 +</p>
 +</html>
 ==== - CONTROLLER MODULE OUTPUT SWITCH WIRING ==== ==== - CONTROLLER MODULE OUTPUT SWITCH WIRING ====
 The Controller Module has four discrete outputs rated 52VDC, 1.2 amp max. The Controller Module has four discrete outputs rated 52VDC, 1.2 amp max.
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 be wired as high-side or low-side configurations. The output switches will be in be wired as high-side or low-side configurations. The output switches will be in
 the open (de-energized) condition when the unit is not powered. the open (de-energized) condition when the unit is not powered.
-DSO1 – FUEL SHUTOFF: Typical use of Output 1 on the Controller Module+ 
 +**DS01** – FUEL SHUTOFF: Typical use of Output 1 on the Controller Module
 is for fuel shutoff. Output 1 can be used to control a 12-24 volt fuel is for fuel shutoff. Output 1 can be used to control a 12-24 volt fuel
 valve either as energized to run or pulsed to shut off. valve either as energized to run or pulsed to shut off.
-DO NOT attempt to control a C.D.-powered fuel valve directly with any+ 
 +**DO NOT** attempt to control a C.D.-powered fuel valve directly with any
 of the DSOx output switches. The C.D. ignition system exceeds the of the DSOx output switches. The C.D. ignition system exceeds the
 max operating voltage of the output switch. An interposing relay and max operating voltage of the output switch. An interposing relay and
 a Murphy Panel Board Adapter must be used when the Fuel Valve is a a Murphy Panel Board Adapter must be used when the Fuel Valve is a
 C.D. ignition-type Murphy Fuel Valve. C.D. ignition-type Murphy Fuel Valve.
-DS02 – IGNITION SHUTDOWN: Typical use of Output 2 on the Controller+ 
 +**DS02** – IGNITION SHUTDOWN: Typical use of Output 2 on the Controller
 Module is for Ignition Shutdown. Output 2 can be used in conjunction Module is for Ignition Shutdown. Output 2 can be used in conjunction
 with the low voltage shutdown on most Altronic ignition systems. In with the low voltage shutdown on most Altronic ignition systems. In
 addition DSO2 can be used to control the source power to the ignition addition DSO2 can be used to control the source power to the ignition
 system using a Power Management Module. system using a Power Management Module.
-DO NOT attempt to directly ground-out (stop) a C.D. ignition system+ 
 +**DO NOT** attempt to directly ground-out (stop) a C.D. ignition system
 with output DSO2. The C.D. ignition system shutdown lead exceeds with output DSO2. The C.D. ignition system shutdown lead exceeds
 the max operating voltage of output switch DSO2. An interposing relay the max operating voltage of output switch DSO2. An interposing relay
 with high current contacts must be used when grounding the shutdown lead on a C.D. ignition system. with high current contacts must be used when grounding the shutdown lead on a C.D. ignition system.
-DO NOT connect directly to the ignition system common coil ground. + 
-DSO3 – CRANK DISCONNECT: Typical use of Output 3 on the Controller Module is for crank disconnect. When auto start is configured,+**DO NOT** connect directly to the ignition system common coil ground. 
 + 
 +**DS03** – CRANK DISCONNECT: Typical use of Output 3 on the Controller Module is for crank disconnect. When auto start is configured,
 digital output 3 is used for crank disconnect. If the voltage or current digital output 3 is used for crank disconnect. If the voltage or current
 requirement of the crank disconnect solenoid is greater than 52VDC or requirement of the crank disconnect solenoid is greater than 52VDC or
 1.2 amp, wire DS03 to a pilot duty relay. 1.2 amp, wire DS03 to a pilot duty relay.
-DSO4 – PRELUBE/POST LUBE: Typical use of Output 4 on the Controller+ 
 +**DSO4** – PRELUBE/POST LUBE: Typical use of Output 4 on the Controller
 Module is for prelube/post lube. If the voltage or current requirement Module is for prelube/post lube. If the voltage or current requirement
 of the prelube/post lube solenoid is greater than 52VDC or 1.2 amp, of the prelube/post lube solenoid is greater than 52VDC or 1.2 amp,
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 ==== - RS-485 COMMUNICATIONS WIRING ==== ==== - RS-485 COMMUNICATIONS WIRING ====
 There are two RS-485 communication ports available on the Controller Module: There are two RS-485 communication ports available on the Controller Module:
 +
 RS485 1 port is used for Modbus slave data RS485 1 port is used for Modbus slave data
 +
 RS485 2 is used for Modbus master data. RS485 2 is used for Modbus master data.
 +
 The DE-4000 System can communicate to other instruments, PC’s or PLC’s The DE-4000 System can communicate to other instruments, PC’s or PLC’s
 via the two serial RS-485 communication wires. Use a two-conductor via the two serial RS-485 communication wires. Use a two-conductor
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 |  40319  |  40320  |  T5:IN32  | |  40319  |  40320  |  T5:IN32  |
  
-^  PID1  ^^^+^  PID1  ^^^  ^  PID2  ^^^ 
 +^  Register  ^  Description  ^  Note  ^  ^  Register  ^  Description  ^  Note  ^ 
 +|  40400:\\ 40401  |  Enable  |  0=Disable\\ 1=Enable  | ::: |  40430:\\ 40431  |  Enable  |  0=Disable\\ 1=Enable  | 
 +|  40402:\\ 40403  |  P-Factor  |    | ::: |  40432:\\ 40433  |  P-Factor  |    | 
 +|  40404:\\ 40405  |  I-Factor  |    | ::: |  40434:\\ 40435  |  I-Factor  |    | 
 +|  40406:\\ 40407  |  D-Factor   |    | ::: |  40436:\\ 40437  |  D-Factor   |    | 
 +|  40408:\\ 40409  |  Max Limit  |    | ::: |  40438:\\ 40439  |  Max Limit  |    | 
 +|  40410:\\ 40411  |  Min Limit  |    | ::: |  40440:\\ 40441  |  Min Limit  |    | 
 +|  40412:\\ 40413  |  Input\\ Terminal  |  1-5  | ::: |  40442:\\ 40443  |  Input\\ Terminal  |  1-5  | 
 +|  40414:\\ 40415  |  Input\\ Channel  |  1-32  | ::: |  40444:\\ 40445  |  Input\\ Channel  |  1-32  | 
 +|  40416:\\ 40417  |  Output\\ Terminal  |  1-5  | ::: |  40446:\\ 40447  |  Output\\ Terminal  |  1-5  | 
 +|  40418:\\ 40419  |  Output\\ Channel  |  1-32  | ::: |  40448:\\ 40449  |  Output\\ Channel  |  1-32  |  
 +|  40420:\\ 40421  |  Deadband  |    | ::: |  40450:\\ 40451  |  Deadband  |    | 
 +|  40422:\\ 40423  |  Setpoint  |    | ::: |  40452:\\ 40453  |  Setpoint  |    | 
 + 
 +^  PID3  ^^^  ^  PID4  ^^^ 
 +^  Register  ^  Description  ^  Note  ^  ^  Register  ^  Description  ^  Note  ^ 
 +|  40460:\\ 40461  |  Enable  |  0=Disable\\ 1=Enable  | ::: |  40490:\\ 40491  |  Enable  |  0=Disable\\ 1=Enable  | 
 +|  40462:\\ 40463  |  P-Factor  |    | ::: |  40492:\\ 40493  |  P-Factor  |    | 
 +|  40464:\\ 40465  |  I-Factor  |    | ::: |  40494:\\ 40495  |  I-Factor  |    | 
 +|  40466:\\ 40467  |  D-Factor   |    | ::: |  40496:\\ 40497  |  D-Factor   |    | 
 +|  40468:\\ 40469  |  Max Limit  |    | ::: |  40498:\\ 40499  |  Max Limit  |    | 
 +|  40470:\\ 40471  |  Min Limit  |    | ::: |  40500:\\ 40501  |  Min Limit  |    | 
 +|  40472:\\ 40473  |  Input\\ Terminal  |  1-5  | ::: |  40502:\\ 40503  |  Input\\ Terminal  |  1-5  | 
 +|  40474:\\ 40475  |  Input\\ Channel  |  1-32  | ::: |  40504:\\ 40505  |  Input\\ Channel  |  1-32  | 
 +|  40476:\\ 40477  |  Output\\ Terminal  |  1-5  | ::: |  40506:\\ 40507  |  Output\\ Terminal  |  1-5  | 
 +|  40478:\\ 40479  |  Output\\ Channel  |  1-32  | ::: |  40508:\\ 40509  |  Output\\ Channel  |  1-32  |  
 +|  40480:\\ 40481  |  Deadband  |    | ::: |  40510:\\ 40511  |  Deadband  |    | 
 +|  40482:\\ 40483  |  Setpoint  |    | ::: |  40512:\\ 40513  |  Setpoint  |    | 
 + 
 +^  PID5  ^^^  ^  PID6  ^^^ 
 +^  Register  ^  Description  ^  Note  ^  ^  Register  ^  Description  ^  Note  ^ 
 +|  40520:\\ 40521  |  Enable  |  0=Disable\\ 1=Enable  | ::: |  40550:\\ 40551  |  Enable  |  0=Disable\\ 1=Enable  | 
 +|  40522:\\ 40523  |  P-Factor  |    | ::: |  40552:\\ 40553  |  P-Factor  |    | 
 +|  40524:\\ 40525  |  I-Factor  |    | ::: |  40554:\\ 40555  |  I-Factor  |    | 
 +|  40526:\\ 40527  |  D-Factor   |    | ::: |  40556:\\ 40557  |  D-Factor   |    | 
 +|  40528:\\ 40529  |  Max Limit  |    | ::: |  40558:\\ 40559  |  Max Limit  |    | 
 +|  40530:\\ 40531  |  Min Limit  |    | ::: |  40560:\\ 40561  |  Min Limit  |    | 
 +|  40532:\\ 40533  |  Input\\ Terminal  |  1-5  | ::: |  40562:\\ 40563  |  Input\\ Terminal  |  1-5  | 
 +|  40534:\\ 40535  |  Input\\ Channel  |  1-32  | ::: |  40564:\\ 40565  |  Input\\ Channel  |  1-32  | 
 +|  40536:\\ 40537  |  Output\\ Terminal  |  1-5  | ::: |  40566:\\ 40567  |  Output\\ Terminal  |  1-5  | 
 +|  40538:\\ 40539  |  Output\\ Channel  |  1-32  | ::: |  40568:\\ 40569  |  Output\\ Channel  |  1-32  |  
 +|  40540:\\ 40541  |  Deadband  |    | ::: |  40570:\\ 40571  |  Deadband  |    | 
 +|  40542:\\ 40543  |  Setpoint  |    | ::: |  40572:\\ 40573  |  Setpoint  |    | 
 + 
 +^  PID7  ^^^  ^  PID8  ^^^ 
 +^  Register  ^  Description  ^  Note  ^  ^  Register  ^  Description  ^  Note  ^ 
 +|  40580:\\ 40581  |  Enable  |  0=Disable\\ 1=Enable  | ::: |  40610:\\ 40611  |  Enable  |  0=Disable\\ 1=Enable  | 
 +|  40582:\\ 40583  |  P-Factor  |    | ::: |  40612:\\ 40613  |  P-Factor  |    | 
 +|  40584:\\ 40585  |  I-Factor  |    | ::: |  40614:\\ 40615  |  I-Factor  |    | 
 +|  40586:\\ 40587  |  D-Factor   |    | ::: |  40616:\\ 40617  |  D-Factor   |    | 
 +|  40588:\\ 40589  |  Max Limit  |    | ::: |  40618:\\ 40619  |  Max Limit  |    | 
 +|  40590:\\ 40591  |  Min Limit  |    | ::: |  40620:\\ 40621  |  Min Limit  |    | 
 +|  40592:\\ 40593  |  Input\\ Terminal  |  1-5  | ::: |  40622:\\ 40623  |  Input\\ Terminal  |  1-5  | 
 +|  40594:\\ 40595  |  Input\\ Channel  |  1-32  | ::: |  40624:\\ 40625  |  Input\\ Channel  |  1-32  | 
 +|  40596:\\ 40597  |  Output\\ Terminal  |  1-5  | ::: |  40626:\\ 40627  |  Output\\ Terminal  |  1-5  | 
 +|  40598:\\ 40599  |  Output\\ Channel  |  1-32  | ::: |  40628:\\ 40629  |  Output\\ Channel  |  1-32  |  
 +|  40600:\\ 40601  |  Deadband  |    | ::: |  40630:\\ 40631  |  Deadband  |    | 
 +|  40602:\\ 40603  |  Setpoint  |    | ::: |  40632:\\ 40633  |  Setpoint  |    | 
 + 
 +^  PID9  ^^^  ^  PID10  ^^^ 
 +^  Register  ^  Description  ^  Note  ^  ^  Register  ^  Description  ^  Note  ^ 
 +|  40640:\\ 40641  |  Enable  |  0=Disable\\ 1=Enable  | ::: |  40670:\\ 40671  |  Enable  |  0=Disable\\ 1=Enable  | 
 +|  40642:\\ 40643  |  P-Factor  |    | ::: |  40672:\\ 40673  |  P-Factor  |    | 
 +|  40644:\\ 40645  |  I-Factor  |    | ::: |  40674:\\ 40675  |  I-Factor  |    | 
 +|  40646:\\ 40647  |  D-Factor   |    | ::: |  40676:\\ 40677  |  D-Factor   |    | 
 +|  40648:\\ 40649  |  Max Limit  |    | ::: |  40678:\\ 40679  |  Max Limit  |    | 
 +|  40650:\\ 40651  |  Min Limit  |    | ::: |  40680:\\ 40681  |  Min Limit  |    | 
 +|  40652:\\ 40653  |  Input\\ Terminal  |  1-5  | ::: |  40682:\\ 40683  |  Input\\ Terminal  |  1-5  | 
 +|  40654:\\ 40655  |  Input\\ Channel  |  1-32  | ::: |  40684:\\ 40685  |  Input\\ Channel  |  1-32  | 
 +|  40656:\\ 40657  |  Output\\ Terminal  |  1-5  | ::: |  40686:\\ 40687  |  Output\\ Terminal  |  1-5  | 
 +|  40658:\\ 40659  |  Output\\ Channel  |  1-32  | ::: |  40688:\\ 40689  |  Output\\ Channel  |  1-32  |  
 +|  40660:\\ 40661  |  Deadband  |    | ::: |  40690:\\ 40691  |  Deadband  |    | 
 +|  40662:\\ 40663  |  Setpoint  |    | ::: |  40692:\\ 40693  |  Setpoint  |    | 
 + 
 +^  Key Command Registers  ^^ 
 +|  Register  |  Note  | 
 +|  40700  |  Main Key Command Register\\ Write 1 for Star\\ Write 2 for Reset\\ Write 3 for Stop\\ Write 4 for Cancel Timers  | 
 +|  40701  |  Start Key Command\\ (Write any value to start)  | 
 +|  40702  |  Reset Key Command\\ (Write any value to reset)  | 
 +|  40703  |  Stop Key Command\\ (Write any value to stop)  | 
 +|  40704  |  Cancel Timers Key Command\\ (Write any value to Cancel Timers)  | 
 +|  Key Commands are 16-Bit Registers  || 
 + 
 +^  Global/Control  ^^^
 ^  Register  ^  Description  ^  Note  ^ ^  Register  ^  Description  ^  Note  ^
-|  40400:\\ 40401  |  Enable  |  0=Disable\\ 1=Enable  | +|  40800:\\ 40801  |  Input #1\\ Enable  |  0=Disable\\ 1=Enable  | 
-|  40402:\\ 40403  |  P-Factor  |    | +|  40802:\\ 40803  |  Input #2\\ Enable  |  0=Disable\\ 1=Enable  | 
-|  40404:\\ 40405  |  I-Factor  |    | +|  40804:\\ 40805  |  Input #1\\ 0% Output  |    | 
-|  40406:\\ 40407  |  D-Factor   |    | +|  40806:\\ 40807  |  Input #1\\ 100% Output  |    | 
-|  40408:\\ 40409  |  Max Limit  |    | +|  40808:\\ 40809  |  Input #2\\ 0% Output  |    | 
-|  40410:\\ 40411  |  Min Limit  |    | +|  40810:\\ 40811  |  Input #2\\ 100% Output  |    | 
-|  40412:\\ 40413  |  Input\\ Terminal  |  1-5  | +|  40812:\\ 40813  |  Input #1\\ Linear/PID  |  0=Linear\\ 1=PID  | 
-|  40414:\\ 40415  |  Input\\ Channel  |  1-32  | +|  40814:\\ 40815  |  Input #2\\ Linear/PID  |  0=Linear\\ 1=PID  | 
-|  40416:\\ 40417  |  Output\\ Terminal  |  1-5  | +|  40816:\\ 40817  |  Input #1\\ Terminal  |  1-5  | 
-|  40418:\\ 40419  |  Output\\ Channel  |  1-32  |  +|  40818:\\ 40819  |  Input #1\\ Channel  |  1-32  | 
-|  40420:\\ 40421  |  Deadband  |    | +|  40820:\\ 40821  |  Input #2\\ Terminal  |  1-5  | 
-|  40422:\\ 40423  |  Setpoint  |    |+|  40822:\\ 40823  |  Input #2\\ Channel  |  1-32  | 
 +|  40824:\\ 40825  |  Output #1\\ Terminal  |  1-5  | 
 +|  40826:\\ 40827  |  Output #1\\ Channel  |  1-4  | 
 +|  40828:\\ 40829  |  Output #2\\ Terminal  |  1-5  | 
 +|  40830:\\ 40831  |  Output #2\\ Channel  |  1-4  | 
 +|  40832:\\ 40833  |  Output #1\\ Low  |    | 
 +|  40834:\\ 40835  |  Output #1\\ High  |    | 
 +|  40836:\\ 40837  |  Output #2\\ Low  |    | 
 +|  40838:\\ 40839  |  Output #2\\ High  |    | 
 +|  40840:\\ 40841  |  Output #1\\ Ramp Rate  |    | 
 +|  40842:\\ 40843  |  Output #2\\ Ramp Rate  |    | 
 +|  40844:\\ 40845  |  Output #1\\ Reverse Action  |  0=Normal\\ 1=Reverse  | 
 +|  40846:\\ 40847  |  Output #2\\ Reverse Action  |  0=Normal\\ 1=Reverse  | 
 +|  40848:\\ 40849  |  Input #1\\ P-Factor  |    | 
 +|  40850:\\ 40851  |  Input #1\\ I-Factor  |    | 
 +|  40852:\\ 40853  |  Input #1\\ D-Factor  |    | 
 +|  40854:\\ 40855  |  Input #2\\ P-Factor  |    | 
 +|  40856:\\ 40857  |  Input #2\\ I-Factor  |    | 
 +|  40858:\\ 40859  |  Input #2\\ D-Factor  |    | 
 +|  40860:\\ 40861  |  Auto/Manual Toggle\\ Input Terminal  |  1-5  | 
 +|  40862:\\ 40863  |  Auto/Manual Toggle\\ Input Channel  |  1-32  | 
 +|  40864:\\ 40865  |  Speed Control\\ Mode  |  0=Manual\\ 1=Auto  | 
 +|  40866:\\ 40867  |  Manual\\ Speed  |  value in\\ RPM  | 
 + 
 +Registers 41001 - 41998 are the Register Mirror Test Area(Any value written to these registers will be able to be read starting at register 30001. For example you can write a 32 bit value at 41001,41002 and read it at 30001, 30002) 
 + 
 +Starting at register 42000:42001 The Safety Setpoint for each channel is store. First High then Low.\\ 
 +Example: 42000:42001 is Terminal 1 Input 1 High Safety Setpoint and 42002:42003 is Terminal 1 Input 1 Low Safety Setpoint. 
 + 
 +There is 100 register spacing between channels so Terminal 1 Input 2 High and Low Safety Setpoints are registers 42100:42101 and 42102:42103 
 + 
 +This continues for 32 channels per terminal board with 5 Terminal Boards Max
  
  
 ===== - HAZARDOUS AREA OPERATION ===== ===== - HAZARDOUS AREA OPERATION =====
  
-==== - ====+==== - General ====
 The DE-4000 Series Configurable Safety Shutdown and Control System is CSA The DE-4000 Series Configurable Safety Shutdown and Control System is CSA
 (C/US) – certified for Class I, Division 2, Groups C and D areas or non-hazardous (C/US) – certified for Class I, Division 2, Groups C and D areas or non-hazardous
 locations. locations.
-# The HMI Display Module is CSA certified (C/US) with an ambient temperature range of -30°C to 80°C (-22°F to 176°F) temperature code T4 + 
-# The Controller Module is CSA certified (C/US) with an ambient temperature+● The HMI Display Module is CSA certified (C/US) with an ambient temperature range of -30°C to 80°C (-22°F to 176°F) temperature code T4 
 + 
 +● The Controller Module is CSA certified (C/US) with an ambient temperature
 range of -40°C to 85°C (-40°F to 185°F) temperature code T4 range of -40°C to 85°C (-40°F to 185°F) temperature code T4
-# The Terminal Module is CSA certified (C/US) with an ambient temperature+ 
 +● The Terminal Module is CSA certified (C/US) with an ambient temperature
 range of -40°C to 85°C (-40°F to 185°F) temperature code T3C range of -40°C to 85°C (-40°F to 185°F) temperature code T3C
 +
 The DE-4000 System must be installed in a suitable enclosure. The DE-4000 System must be installed in a suitable enclosure.
 +
 The following requirements must also be met (refer to NFPA standard no. 493): The following requirements must also be met (refer to NFPA standard no. 493):
-# The low voltage sensor switch wires within the panel enclosure must be kept+ 
 +● The low voltage sensor switch wires within the panel enclosure must be kept
 at least two (2) inches away from other wiring. Run the sensor switch wires at least two (2) inches away from other wiring. Run the sensor switch wires
 leaving the panel in a separate conduit from all other wiring and keep them leaving the panel in a separate conduit from all other wiring and keep them
 separate throughout the installation. separate throughout the installation.
-# Wiring to the sensors must have a grade of insulation capable of withstanding+ 
 +● Wiring to the sensors must have a grade of insulation capable of withstanding
 an AC voltage of 500 volts RMS. an AC voltage of 500 volts RMS.
-# Sensor wires must be run in separate conduits and junction boxes from high+ 
 +● Sensor wires must be run in separate conduits and junction boxes from high
 voltage wires such as ignition, fuel valve, and other high voltage wiring. voltage wires such as ignition, fuel valve, and other high voltage wiring.
  
-==== - ====+<html> 
 +<p style="background-color:red; color:white; text-align:CENTER;"> 
 +<b>WARNING</b>: Substitution of 
 +components may impair intrinsic 
 +safety and/or suitability for Class 
 +I, Div. 2, Groups C and D. Do 
 +not disconnect equipment in Div. 
 +2 environment unless power is 
 +switched off or the area is known to 
 +be non-hazardous. 
 + 
 +</p> 
 +</html> 
 +==== - Power ====
 The power for the DE-4000 System must be from a Class 2 power source with The power for the DE-4000 System must be from a Class 2 power source with
 transient protection or from a 24-volt battery system. transient protection or from a 24-volt battery system.
 +
 The DE-4000 System must be installed in accordance with the requirements of The DE-4000 System must be installed in accordance with the requirements of
 the National Electrical Code (US) and the Canadian Electrical Code (Canada) the National Electrical Code (US) and the Canadian Electrical Code (Canada)
  
-==== - ==== +==== - WARNINGS ==== 
-WARNINGS + 
-# WARNING – EXPLOSION HAZARD – Substitution of components may impair+● WARNING – EXPLOSION HAZARD – Substitution of components may impair
 intrinsic safety and/or suitability for Class 1, Div. 2, Groups C and D. intrinsic safety and/or suitability for Class 1, Div. 2, Groups C and D.
-# AVERTISSEMENT – RISQUE D’EXPLOSION – La substitution de composants eutrendre ce materiel inacceptable pour les emplacements de Classe I, Division 2. + 
-# WARNING – EXPLOSION HAZARD – Do not disconnect equipment in Div.+● AVERTISSEMENT – RISQUE D’EXPLOSION – La substitution de composants eutrendre ce materiel inacceptable pour les emplacements de Classe I, Division 2. 
 + 
 +● WARNING – EXPLOSION HAZARD – Do not disconnect equipment in Div.
 2 environment unless power is switched off or the area is known to be nonhazardous. 2 environment unless power is switched off or the area is known to be nonhazardous.
-# AVERTISSEMENT – RISQUE D’EXPLOSION – Avant de deconnecter l’equipement,+ 
 +● AVERTISSEMENT – RISQUE D’EXPLOSION – Avant de deconnecter l’equipement,
 couper le courant ou s’assurer que l’emplacement est designe non. couper le courant ou s’assurer que l’emplacement est designe non.
-# Warning – EXPLOSION HAZARD - Do not use USB connectors in hazardous area. + 
-# AVERTISSEMENT – RISQUE D’EXPLOSION – Ne pas utiliser les connecteurs+● Warning – EXPLOSION HAZARD - Do not use USB connectors in hazardous area. 
 + 
 +● AVERTISSEMENT – RISQUE D’EXPLOSION – Ne pas utiliser les connecteurs
 USB en zone dangereuse. USB en zone dangereuse.
  
-==== - ====+==== - IP54 ====
 When the DE-4000 System is installed in hazardous area, it shall be installed When the DE-4000 System is installed in hazardous area, it shall be installed
 in a suitable enclosure which provides an ingress protection minimum level of in a suitable enclosure which provides an ingress protection minimum level of
 IP54 (splash protected). IP54 (splash protected).
  
-==== - ====+==== - Inputs ====
 The inputs are rated non-incendive: The inputs are rated non-incendive:
-# Terminal Module – when the inputs are configured as: + 
-• “Discrete” or “Digital” inputs must be connected to passive switches only. +● Terminal Module – when the inputs are configured as: 
-• When configured as thermocouple, inputs must be connected to thermocouples only. + 
-• When connected as an analog input, inputs must not exceed 5VDC. +• “Discrete” or “Digital” inputs must be connected to passive switches only.\\ 
-• When connected as 4-20mA, inputs must not exceed 24mA. +• When configured as thermocouple, inputs must be connected to thermocouples only.\\ 
-# RPM inputs – when connected to Altronic 691118-x magnetic pickup or+• When connected as an analog input, inputs must not exceed 5VDC.\\ 
 +• When connected as 4-20mA, inputs must not exceed 24mA.\\ 
 +● RPM inputs – when connected to Altronic 691118-x magnetic pickup or
 Altronic 791050-x Hall Effect pickup. Both pickups are CSA approved as Altronic 791050-x Hall Effect pickup. Both pickups are CSA approved as
-non-incendive outputs. +non-incendive outputs.\\ 
-# Controller Module Discrete Inputs – when connected to dry contacts.+● Controller Module Discrete Inputs – when connected to dry contacts.
  
-==== - ==== +==== - WiFi Antenna ==== 
-WiFi Antenna – Coaxial cable leaving the system enclosure shall be routed in+ 
 +Coaxial cable leaving the system enclosure shall be routed in
 conduit or be protected by another approved Division 2 wiring method. The antenna itself shall be located in a non-hazardous area, or shall not have exposed conduit or be protected by another approved Division 2 wiring method. The antenna itself shall be located in a non-hazardous area, or shall not have exposed
 bare metal elements. bare metal elements.
Line 1128: Line 1309:
 ===== - CONNECTING VIA ETHERNET TO CONFIGURE THE DE-4000 ===== ===== - CONNECTING VIA ETHERNET TO CONFIGURE THE DE-4000 =====
  
-==== - ====+==== - General ====
 Each DE-4000 System requires configuration prior to use. The DE-4000 is a Each DE-4000 System requires configuration prior to use. The DE-4000 is a
 web-enabled smart device. Configuration of the DE-4000 is through the web web-enabled smart device. Configuration of the DE-4000 is through the web
Line 1135: Line 1316:
 with a standard RJ45 connector on both ends, is required. Ethernet Cable, with a standard RJ45 connector on both ends, is required. Ethernet Cable,
 CAT5 1.0m (39") (693221-2) is a suitable cable available from Altronic. CAT5 1.0m (39") (693221-2) is a suitable cable available from Altronic.
 +
 A network connection is required to connect the laptop PC to the DE-4000. A network connection is required to connect the laptop PC to the DE-4000.
 This can be accomplished in one of two ways, a temporary change to the TCP/ This can be accomplished in one of two ways, a temporary change to the TCP/
Line 1143: Line 1325:
 adapter is outlined below for Microsoft® Windows-based computers. The laptop adapter is outlined below for Microsoft® Windows-based computers. The laptop
 PC must have at least one Network Interface Card (NIC) installed. PC must have at least one Network Interface Card (NIC) installed.
-# IP Address 98.102.65.174 is the default IP address for the DE-4000 System. + 
-# The IP address of your laptop PC network interface must be set to an address of 98.102.65.x, where x is any integer from 1 to 254, excluding the +● IP Address 98.102.65.174 is the default IP address for the DE-4000 System.\\ 
-range of 160-174. +● The IP address of your laptop PC network interface must be set to an address of 98.102.65.x, where x is any integer from 1 to 254, excluding the range of 160-174.\\ 
-# The IP address on your laptop PC must be set to static. The PC is typically+● The IP address on your laptop PC must be set to static. The PC is typically
 configured to obtain an IP address dynamically; if so, you will usually have configured to obtain an IP address dynamically; if so, you will usually have
-no control over its address and will have to set it to static. +no control over its address and will have to set it to static.\\ 
-Follow the procedure below for Microsoft® Windows 7 operating system: +Follow the procedure below for Microsoft® Windows 7 operating system:\\ 
-1. From the Microsoft® Windows 7 desktop, click on the Windows Button in +1. From the Microsoft® Windows 7 desktop, click on the **Windows Button** in 
-the lower left-hand corner and then click on Control Panel. +the lower left-hand corner and then click on **Control Panel**. 
-2. Click on Network and Sharing Center. + 
-3. Click on Local Area Connection. +2. Click on **Network and Sharing Center**. 
-4. Click on the Properties button. + 
-5. Click on the Internet Protocol Version 4 (TCP/IPv4) item and click on the +3. Click on **Local Area Connection**. 
-Properties button. + 
-6. Click on the Use the following IP address: option.+4. Click on the **Properties** button. 
 + 
 +5. Click on the **Internet Protocol Version 4 (TCP/IPv4)** item and click on the 
 +**Properties** button. 
 + 
 +6. Click on the **Use the following IP address:** option. 
 7. Change the IP address to 98.102.65.xxx (for example 98.102.65.115). 7. Change the IP address to 98.102.65.xxx (for example 98.102.65.115).
 +
 8. Change the Subnet Mask to 255.255.255.0. 8. Change the Subnet Mask to 255.255.255.0.
-9. Click OK. + 
-10. Click OK on the Local Area Connection Properties screen. +9. Click **OK**. 
-11. Click Close on the Local Area Connection Status screen.+ 
 +10. Click **OK** on the Local Area Connection Properties screen. 
 + 
 +11. Click **Close** on the Local Area Connection Status screen. 
 For further information, please refer to the document How to Establish an Ethernet Connection to a PLC+ Module on the Altronic website www.altronic-llc.com. For further information, please refer to the document How to Establish an Ethernet Connection to a PLC+ Module on the Altronic website www.altronic-llc.com.
-# A web browser on the laptop PC is used to communicate to the DE-4000+ 
 +● A web browser on the laptop PC is used to communicate to the DE-4000
 System. Preferred browsers are Google® Chrome and Firefox. System. Preferred browsers are Google® Chrome and Firefox.
-# Open the web browser and type in the IP address (98.102.65.174). The DE4000 configuration page will be loaded.+ 
 +● Open the web browser and type in the IP address (98.102.65.174). The DE4000 configuration page will be loaded.
  
 ===== - List of Figures ===== ===== - List of Figures =====
documents/de4000/de4000install.1643133891.txt.gz · Last modified: 2022/01/25 13:04 by twebster


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